
Michael W. Dickenson, P.E., CFEI, CVFI
Mechanical Engineer
Thursday, September 26, 2019
Air Infiltration and Leakage Part 1 – Money Saving Solutions for Homes and Businesses
Although addressing air infiltration and leakage is critical throughout the year, it is especially important to address before winter arrives. In this blog, we will discuss air infiltration and leakage, what they are, and how they can impact energy costs. We will also point out simple steps that home and business owners can take to reduce the excess costs brought on by air infiltration and leakage.
What Are Air Infiltration and Leakage?
Air infiltration and leakage occur when unfiltered, unconditioned air passes through a structure’s “building envelope” via cracks, damaged seals, or improperly sealed building penetrations.
Specifically, air infiltration refers to the quantity of unconditioned air (typically from the outdoors) entering/seeping into the interior space; where air leakage refers to conditioned air lost/leaking out of the interior space to the outdoors.
When infiltration and leakage occur, the air must pass through the building envelope. The building envelope is the space separating interior, conditioned spaces (such as living rooms and bedrooms in residential construction, or offices and meeting rooms in commercial construction) from outside/unconditioned spaces.
Why Should Home and Business Owners Care About Air Infiltration and Leakage?
Air infiltration and leakage impact heating, ventilation, and air conditioning (HVAC) system(s) in negative, costly ways because they force HVAC units to have higher-than-average run times. Essentially, the longer an HVAC system runs, the potential for increased wear, coupled with the increased energy used, results in higher costs. Unfortunately, due to the nature of the problem, air infiltration and leakage are not easily recognized and could go unnoticed – and unaddressed. This is problematic in more ways than one.
For home and business owners alike, air infiltration and leakage result in increased energy usage as the HVAC system tries to condition air from the outside. |
Where Do Air Infiltration and Leakage Occur?
Common areas where air infiltration or leakage occur are window seals, chimneys, bathroom exhaust fans, and their ductwork, or at wiring penetrations. Due to pressure differences between the conditioned space and the outdoors, it is common for air to infiltrate through cracks within the building envelope on lower levels, basements, and crawlspaces. Conversely, it is common for air leakage to take place with higher levels, including chimneys, upper floors, or at cracks between the attic and conditioned spaces. (Fun fact: the driving force for air infiltrating at lower levels coupled with air leaking at upper levels is a phenomenon known as the stack effect, a discussion for a later blog.)
If buildings/homes have considerable air infiltration or leakage, it can be indicative of a larger issue and trained professionals should be consulted. |
How Can Home and Business Owners Lower Energy Costs by Reducing Air Infiltration/Leakage?
Simply put, reducing air infiltration and/or leakage results in reduced energy costs (and potential tax credits or incentives). Here are some steps home or business owners may take to minimize air infiltration and leakage:
Apply foam sealant, as directed, to areas where air movement can be felt.
Examine and replace deteriorated exterior door seals and thresholds.
Ensure windows are locked and window seals are intact. (Consult with a professional to replace or repair window seals and parts).
Minimize opening/closing exterior doors during extreme winter temperatures.
Within the crawlspace/basement, seal gaps around supply-air ductwork and floor connections.
Examine bathroom exhaust fans, replacing backdraft dampers, if needed, and sealing gaps/spaces around the exhaust fan housing.
NOTE: Do not attempt any of the suggested tips with which you are not comfortable. In some cases, a trained, licensed contractor may be required. Safety is paramount when dealing with electrical wiring or other potentially hazardous systems and materials.
Air Infiltration & Leakage Part 2 –
High Energy Bills? Understand and Improve Energy Performance: Air Changes per Hour
Air infiltration (air that comes in) and air leakage (air that goes out) negatively impact energy usage and costs in conditioned spaces – for homes and businesses alike. We’ve talked about what infiltration and leakage are and how to combat them at a basic level, but to really fix the problem for the long term requires measuring and improving your building’s Air Changes per Hour, or “ACH.”
Can Air Infiltration and Leakage be Measured?
The quantity of air which is exchanged between the indoor (conditioned) space and the outdoor (unconditioned) space can be determined by a blower door test. Professionals perform a blower door test by using a fan, usually located at the front door, to pressurize the building envelope. Controls which are connected to the fan are used to measure pressure difference between the indoor and outdoor conditions. The test results in a number for air exchanged between the indoor air to the outdoor air, referred to as air changes per hour (ACH).
What Does an ACH Number Mean?
ACH ranges between zero and ten. In general, ACH below two is correlated with air-tight construction and is the ideal state for maximum energy efficiency and heating, ventilation, and air conditioning (HVAC) unit effectiveness. Common residential construction ranges between 2 ACH and 4 ACH; ACH values greater than 5 ACH should be evaluated.
EXAMPLE: For the sake of differentiating the cost between what would be considered “air-tight” construction and “leaky” construction, some assumptions are made:
One-week time period
Winter with outdoor temperatures averaging 20 degrees Fahrenheit
“Leaky” and “air-tight” constructions are heated with all electric heating
Target indoor temperature (setpoint) is no less than 60 degrees
Each construction contains 1200 square feet of conditioned space
Average electric utility charge is $0.09 per kilowatt-hour (KWH)
“Leaky” construction results in $160.73 additional heating costs from air infiltration/leakage
“Tight” construction results in $45.46 additional heating costs from air infiltration/leakage
How Can ACH Numbers be Improved to Reduce Energy Waste/Costs?
Here are some steps home or business owners may take to accomplish better energy effectiveness and realize a cost savings by improving ACH:
Foam sealant can be purchased at most hardware stores and is sold in pressurized cans. Applying the sealant, as directed, to areas where air can be felt entering or exiting the building will reduce air infiltration and leakage. One example where applying foam sealant can have a positive effect is relating to conductors and bore holes within a crawlspace. A home or business owner can seal the annular space around the conductor to prevent air movement within the bore hole. Piping penetrations of a building envelope should be sealed in a similar manner.
Examine and replace exterior door seals and thresholds which have deteriorated. Ensure the new seals provide an air-tight seal when the door is shut, and that no air movement is felt around the door jamb.
Ensure windows are locked, and the seals prevent air movement around exterior windows. If air movement is felt with a window seal, consult the window manufacturer regarding the proper procedure to replace a seal.
If floor registers are used, verify no air movement exists between the supply air ductwork and the floor opening. If air movement is felt, sealing gaps around the supply air ductwork floor connection is recommended from the crawlspace/basement.
Examine bathroom exhaust fans. If air movement is felt at the center of the decorative grille, air may be leaking past the backdraft damper and the damper should be examined/replaced. If air movement is felt around the edge of the decorative grille, the grille may need to be removed to seal gaps/spaces around the exhaust fan housing.
Local utility providers or government institutions may provide assistance to home or business owners, such as tax rebates or other incentives, when steps are taken to reduce energy waste, such as those discussed in this article. |
What is the Real Importance of ACH?
ACH is really an indicator of a home or building’s overall energy performance, related to its HVAC:
If ACH is low, costs and energy consumption are lower.
If ACH is high, costs and energy consumption are higher. Furthermore, machine/equipment lifespans are dramatically reduced.
In short, whether your home or business has noticed increased energy costs, poorly functioning HVAC units, or a home/business owner simply wants to improve energy efficiency and system effectiveness, there are steps you can take to improve ACH. Primarily, home and business owners can reduce energy costs related to air infiltration and leakage by sealing gaps and cracks where these problems occur. However, it’s also important to recognize where at-home-fixes end and professional-expertise begins. Remember to contact manufacturers and experts when it comes to working safely with equipment and products. Getting the job done right (and, again, getting the job done safely) is the best way to ensure long equipment life, improved energy costs, and more sustainable energy consumption.
About the Author
Michael W. Dickenson, P.E., CFEI, CVFI is a Consulting Engineer in our Nashville, Tennessee Office. Mr. Dickenson provides technical consultation and analysis on commercial, industrial, and residential incidents involving mechanical and heavy equipment. His services include origin and cause, failure analysis, damage assessment, interpretation of codes and standards, and evaluation of fire and explosion origin and cause.

Michael W. Dickenson, P.E., CFEI, CVFI
Mechanical Engineer
